Kia Optima Hybrid: Rear Suspension System / Trailing Arm Repair procedures

Replacement
1.
Remove the rear wheel & tire.

Tightening torque:
88.3 ~ 107.9N.m (9.0 ~ 11.0kgf.m, 65.1 ~ 79.6lb-ft)

   
Be careful not to damage the hub bolts when removing the rear wheel & tire.
2.
Loosen the bolt & nut and then remove the rear upper arm (A) from the rear axle.

Tightening torque:
137.3 ~ 156.9N.m(14.0 ~ 16.0kgf.m, 101.3 ~ 115.7lb-ft)

3.
Loosen the bolt and then remove the rear caliper (A).

Tightening torque:
49.0 ~ 58.8N.m (5.0 ~ 6.0kgf.m, 36.2 ~ 43.4lb-ft)

4.
Loosen the screw and then remove the rear disc (A).

5.
Disconnect the parking brake cable (A) from the rear brake assembly.
(Refer to BR group - "Parking brake system)

6.
Loosen the parking brake cable bracket bolt (A) & height sensor bracket bolt (B).

7.
Loosen the mounting bolt and then remove the trailing arm (A) from the rear axle.

Tightening torque:
44.1 ~ 53.9N.m(4.5 ~ 5.5kgf.m, 32.5 ~ 39.8lb-ft)

8.
Loosen the mounting bolt and then remove the trailing arm (A) from the frame.

Tightening torque:
98.1 ~ 117.7N.m(10.0 ~ 12.0kgf.m, 72.3 ~ 86.8lb-ft)

9.
Installation is the reverse of removal.
Rear Assist Arm Repair procedures

Replacement 1. Remove the rear wheel & tire. Tightening torque: 88.3 ~ 107.9 N.m(9.0 ~ 11.0kgf.m, 65.1 ~ 79.6lb-ft)     Be careful not to damage the hub bolts when removing the rear wheel ...

Rear Cross Member Repair procedures

Replacement 1. Remove the rear wheel & tire. Tightening torque: 88.3 ~ 107.9N.m(9.0 ~ 11.0kgf.m, 65.1 ~ 79.6lb-ft)     Be careful not to damage the hub bolts when removing the rear wheel ...

Other information:

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Start/Stop Button Repair procedures


Removal 1. Disconnect the negative (-) battery terminal. 2. Using a screwdriver or remover, remove the crash pad side cover (A). 3. After loosening the mounting screws, then remove the crash pad lower panel (A). 4. Disconnect the crash pad lower switch connectors (A), diagnosis connector (B), crash pad ...

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: High Voltage Shut-off Procedures


High Voltage Shut-off Procedures     Be sure to read and follow the “General Safety Information and Caution” before doing any work related with the high voltage system. Failure to follow the safety instructions may result in serious electrical injuries.     • High voltage components: ...

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