Kia Optima Hybrid: Fuel Delivery System / Filler-Neck Assembly Repair procedures

Removal
1.
Lift the vehicle.
2.
Disconnect the fuel filler hose (A).
3.
Disconnect the ventilation hose (B) from the fuel tank air filter.

4.
Open the fuel filler door and then remove the filler-neck installation screw (A).

5.
Remove the rear-LH wheel, tire, and the inner wheel house.
6.
Remove the filler-neck assembly from the vehicle after removing the bracket installation bolt (A).

Installation
1.
Install in the reverse order of removal.

Filler-neck assembly bracket mounting bolt :
3.9 ~ 5.9 N.m (0.4 ~ 0.6 kgf.m, 2.9 ~ 4.3 lb-ft)

Fuel Filter Repair procedures

Replacement 1. Remove the fuel pump (Refer to “Fuel Pump” in this group). 2. Disconnect the electric pump wiring connector (A) and the fuel sender connector (B). 3. Remove the cushion pipe fixing clip ...

Accelerator Pedal Repair procedures

Removal 1. Turn the ignition switch OFF and disconnect the negative (-) battery terminal. 2. Disconnect the accelerator position sensor connector (A). 3. Remove the mounting nuts (B) and bolt (C), and ...

Other information:

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Seat Belt Buckle Switch (BS) Description and Operation


Description The SRSCM shall monitor the status of the driver and front passenger seat belt buckle. The SRSCM provides one pin each for the driver and front passenger seat belt buckle status input. The seat belt buckle circuit operates from internal boost voltage supplied by the SRSCM, and uses chassis ...

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Cluster ionizer Description and Operation


Description 1. The function of cluster ion generator is cleaning air by sterilizing and dissolving of air conditioner. 2. The function of cluster ion generator is controlling mold caused by stench of air conditioner and external inflow of air. ...

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