Kia Optima Hybrid: Fuel Delivery System / Filler-Neck Assembly Repair procedures

Removal
1.
Lift the vehicle.
2.
Disconnect the fuel filler hose (A).
3.
Disconnect the ventilation hose (B) from the fuel tank air filter.

4.
Open the fuel filler door and then remove the filler-neck installation screw (A).

5.
Remove the rear-LH wheel, tire, and the inner wheel house.
6.
Remove the filler-neck assembly from the vehicle after removing the bracket installation bolt (A).

Installation
1.
Install in the reverse order of removal.

Filler-neck assembly bracket mounting bolt :
3.9 ~ 5.9 N.m (0.4 ~ 0.6 kgf.m, 2.9 ~ 4.3 lb-ft)

Fuel Filter Repair procedures

Replacement 1. Remove the fuel pump (Refer to “Fuel Pump” in this group). 2. Disconnect the electric pump wiring connector (A) and the fuel sender connector (B). 3. Remove the cushion pipe fixing clip ...

Accelerator Pedal Repair procedures

Removal 1. Turn the ignition switch OFF and disconnect the negative (-) battery terminal. 2. Disconnect the accelerator position sensor connector (A). 3. Remove the mounting nuts (B) and bolt (C), and ...

Other information:

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Brake Pedal Components and Components Location


Components 1. Brake pedal stroke sensor2. Stop lamp switch3. Brake pedal ...

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Manifold Absolute Pressure Sensor (MAPS) Repair procedures


Inspection 1. Connect the GDS on the Data Link Connector (DLC). 2. Measure the output voltage of the MAPS at idle and IG ON. Test ConditionOutput Voltage (V)IG ON3.9 ~ 4.1Idle0.8 ~ 1.6 Removal 1. Turn the ignition switch OFF and disconnect the battery negative (-) terminal. 2. Disconnect the manifold ...

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