Kia Optima Hybrid: Fuel Delivery System / Filler-Neck Assembly Repair procedures

Removal
1.
Lift the vehicle.
2.
Disconnect the fuel filler hose (A).
3.
Disconnect the ventilation hose (B) from the fuel tank air filter.

4.
Open the fuel filler door and then remove the filler-neck installation screw (A).

5.
Remove the rear-LH wheel, tire, and the inner wheel house.
6.
Remove the filler-neck assembly from the vehicle after removing the bracket installation bolt (A).

Installation
1.
Install in the reverse order of removal.

Filler-neck assembly bracket mounting bolt :
3.9 ~ 5.9 N.m (0.4 ~ 0.6 kgf.m, 2.9 ~ 4.3 lb-ft)

Fuel Filter Repair procedures

Replacement 1. Remove the fuel pump (Refer to “Fuel Pump” in this group). 2. Disconnect the electric pump wiring connector (A) and the fuel sender connector (B). 3. Remove the cushion pipe fixing clip ...

Accelerator Pedal Repair procedures

Removal 1. Turn the ignition switch OFF and disconnect the negative (-) battery terminal. 2. Disconnect the accelerator position sensor connector (A). 3. Remove the mounting nuts (B) and bolt (C), and ...

Other information:

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Description and Operation


Cruise Control The cruise control system is engaged by the cruise "ON/OFF" main switch located on right of steering wheel column. The system has the capability to cruise, coast, accelerate and resume speed. It also has a safety interrupt, engaged upon depressing brake or shifting select lever. The HCU ...

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Power Door Lock Switch Repair procedures


Inspection Driver Door Lock Switch Inspection 1. Disconnect the negative (-) battery terminal. 2. Remove the front door trim panel. (Refer to the BD group - "Front door") 3. Disconnect the connector from the power window switch module. 4. Check for continuity between the terminals in each switch position ...

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