Kia Optima Hybrid: Fuel Delivery System / Filler-Neck Assembly Repair procedures

Removal
1.
Lift the vehicle.
2.
Disconnect the fuel filler hose (A).
3.
Disconnect the ventilation hose (B) from the fuel tank air filter.

4.
Open the fuel filler door and then remove the filler-neck installation screw (A).

5.
Remove the rear-LH wheel, tire, and the inner wheel house.
6.
Remove the filler-neck assembly from the vehicle after removing the bracket installation bolt (A).

Installation
1.
Install in the reverse order of removal.

Filler-neck assembly bracket mounting bolt :
3.9 ~ 5.9 N.m (0.4 ~ 0.6 kgf.m, 2.9 ~ 4.3 lb-ft)

Fuel Filter Repair procedures

Replacement 1. Remove the fuel pump (Refer to “Fuel Pump” in this group). 2. Disconnect the electric pump wiring connector (A) and the fuel sender connector (B). 3. Remove the cushion pipe fixing clip ...

Accelerator Pedal Repair procedures

Removal 1. Turn the ignition switch OFF and disconnect the negative (-) battery terminal. 2. Disconnect the accelerator position sensor connector (A). 3. Remove the mounting nuts (B) and bolt (C), and ...

Other information:

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Components and Components Location


Component Location 1. Hood switch2. Burglar horn3. BCM and RF antenna4. Key warning switch5. Front door switch6. Front door lock actuator & switch7. Rear door lock actuator & switch8. Rear door switch9. Trunk lid open switch ...

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Water pump Repair procedures


Removal and Installation 1. Loosen the drain plug, and then drain the engine coolant. Remove the radiator cap to help drain the coolant faster. 2. Remove the water pump drive belt (A). (1) Put the SST (09252-3D100) between the crankshaft pulley and the drive belt. (2) Rotate the crankshaft pulley clockwise. ...

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