Kia Optima Hybrid: Fuel Delivery System / Fuel Filter Repair procedures

Replacement
1.
Remove the fuel pump (Refer to “Fuel Pump” in this group).
2.
Disconnect the electric pump wiring connector (A) and the fuel sender connector (B).

3.
Remove the cushion pipe fixing clip (C), and then separate the head assembly (D).

4.
Remove the return nozzle (B) after releasing the fixing hook (A).

5.
Remove the reservoir-cup (B) after releasing the fixing hooks (A).

6.
Remove the pre-filter (C) after releasing the fixing hooks (A,B).

   
Be careful of O-ring.
7.
Separate the electric pump motor (A) from the fuel filter (B).

8.
Replace new fuel filter.
Fuel Pump Repair procedures

Removal 1. Release the residual pressure in fuel line (Refer to “Release Residual Pressure in Fuel Line” in this group). 2. Remove the fuel tank. (Refer to "Fuel Tank" in this group) 3. Disconnect ...

Filler-Neck Assembly Repair procedures

Removal 1. Lift the vehicle. 2. Disconnect the fuel filler hose (A). 3. Disconnect the ventilation hose (B) from the fuel tank air filter. 4. Open the fuel filler door and then remove the filler-neck installation ...

Other information:

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Rear Cross Member Repair procedures


Replacement 1. Remove the rear wheel & tire. Tightening torque: 88.3 ~ 107.9N.m(9.0 ~ 11.0kgf.m, 65.1 ~ 79.6lb-ft)     Be careful not to damage the hub bolts when removing the rear wheel & tire. 2. Remove the rear lower arm. (Refer to lower arm) 3. Remove the rear shock absorber. (Refer ...

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Cylinder Block Repair procedures


Disassembly     • Use fender covers to avoid damaging painted surfaces. • To avoid damaging the cylinder head, wait until the engine coolant temperature drops below normal temperature before removing it. • When handling a metal gasket, take care not to fold the gasket or damage the contact ...

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