Kia Optima Hybrid: Fuel Delivery System / Fuel Filter Repair procedures

Replacement
1.
Remove the fuel pump (Refer to “Fuel Pump” in this group).
2.
Disconnect the electric pump wiring connector (A) and the fuel sender connector (B).

3.
Remove the cushion pipe fixing clip (C), and then separate the head assembly (D).

4.
Remove the return nozzle (B) after releasing the fixing hook (A).

5.
Remove the reservoir-cup (B) after releasing the fixing hooks (A).

6.
Remove the pre-filter (C) after releasing the fixing hooks (A,B).

   
Be careful of O-ring.
7.
Separate the electric pump motor (A) from the fuel filter (B).

8.
Replace new fuel filter.
Fuel Pump Repair procedures

Removal 1. Release the residual pressure in fuel line (Refer to “Release Residual Pressure in Fuel Line” in this group). 2. Remove the fuel tank. (Refer to "Fuel Tank" in this group) 3. Disconnect ...

Filler-Neck Assembly Repair procedures

Removal 1. Lift the vehicle. 2. Disconnect the fuel filler hose (A). 3. Disconnect the ventilation hose (B) from the fuel tank air filter. 4. Open the fuel filler door and then remove the filler-neck installation ...

Other information:

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Automatic Transaxle Components and Components Location


Components 1. Motor assembly2. Electric oil pump (EOP)3. Automatic transaxle case4. Rear cover5. Valve body cover6. Manual control lever7. Air breather hose8. Inhibitor switch9. Solenoid valve connector10. Resolver sensor11. ATF Warmer ...

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Inhibitor Switch Repair procedures


Inspection     • Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or damage. Power Circuit Inspection 1. Disconnect the Inhibitor switch connector (A). 2. Ignition KEY "ON" & Engine "OFF". 3. Measure voltage between supplied ...

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