Kia Optima Hybrid: Driveshaft and axle / Special Service Tools
| Special Service Tools |
| Tool Name / Number | Illustration | Description |
| Band installer 09495 - 39100 |
| Installation of hook type boot band. |
| Band installer 09495 - 3K000 |
| Installation of ear type boot band |
| Lower arm ball joint remover 0K545-A9100 |
| Removal of front lower arm from front axle |
| Personal Protective Equipment |
| Name | Illustration | Description |
| Insulation glove |
| Used when inspecting or working on the high voltage components [Insulation performance : 1000V / 300A or above] |
| Insulation shoes |
| Used when inspecting or working on the high voltage components |
| Insulation clothes |
| |
| Insulation helmet |
| |
| Safety glasses |
| Used in the case below • During Removal & installation or inspection of the high voltage battery terminals or wiring, which spark might happen. • During working on the high voltage battery pack assembly. |
| Face shield |
| |
| Insulation mat |
| Putting the removed high voltage components on the insulation mat to prevent safety accidents. |
| Insulation sheet |
| Covering
the high voltage components with insulation sheet to prevent people who
don’t wear the personal protective equipment from safety accidents. |
Specifications
Specification EngineT/MJoint typeMax. permissible angleOuterInnerOuterInnerGasoline 2.4M/TBJ#95TJ#9545°21°A/TBJ#95TJ#9545°21° Tightening torque ItemN.mkgf.mIb.ftFrontWheel nut88.2 ~ 107.89.0 ~ 11.065.0 ...
Troubleshooting
Troubleshooting Trouble SymptomProbable causeRemedyVehicle pulls to one sideScoring of driveshaft ball jointReplaceWear, rattle or scoring of wheel bearingReplaceDefective front suspension and steeringAdjustment ...
Other information:
Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Repair procedures
Inspection 1. After disconnecting the vapor hose from the PCV valve, remove the PCV valve. 2. Reconnect the PCV valve to the vapor hose. 3. Run the engine at idle, then put a finger over the open end of the PCV valve and make sure that intake manifold vacuum can be felt. The plunger inside ...
Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Cylinder Head Repair procedures
Removal • Use fender covers to avoid damaging painted surfaces. • To avoid damaging the cylinder head, wait until the engine coolant temperature drops below normal temperature before removing it. • When handling a metal gasket, take care not to fold the gasket or damage the contact ...