Kia Optima Hybrid: Driveshaft and axle / Special Service Tools

Special Service Tools
Tool Name / Number
Illustration
Description
Band installer
09495 - 39100

Installation of hook type boot band.
Band installer
09495 - 3K000

Installation of ear type boot band
Lower arm ball joint remover
0K545-A9100

Removal of front lower arm from front axle

Personal Protective Equipment
Name
Illustration
Description
Insulation glove

Used when inspecting or working on the high voltage components
[Insulation performance : 1000V / 300A or above]
Insulation shoes

Used when inspecting or working on the high voltage components
Insulation clothes

Insulation helmet

Safety glasses

Used in the case below
• During Removal & installation or inspection of the high voltage battery terminals or wiring, which spark might happen.
• During working on the high voltage battery pack assembly.
Face shield

Insulation mat

Putting the removed high voltage components on the insulation mat to prevent safety accidents.
Insulation sheet

Covering the high voltage components with insulation sheet to prevent people who don’t wear the personal protective equipment from safety accidents.

Specifications

Specification EngineT/MJoint typeMax. permissible angleOuterInnerOuterInnerGasoline 2.4M/TBJ#95TJ#9545°21°A/TBJ#95TJ#9545°21° Tightening torque ItemN.mkgf.mIb.ftFrontWheel nut88.2 ~ 107.89.0 ~ 11.065.0 ...

Troubleshooting

Troubleshooting Trouble SymptomProbable causeRemedyVehicle pulls to one sideScoring of driveshaft ball jointReplaceWear, rattle or scoring of wheel bearingReplaceDefective front suspension and steeringAdjustment ...

Other information:

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Specifications


Specifications ItemSpecificationsTransmission typeA6MF2HEngine modelGasoline  2.4Torsion damperDMF Type long travelTorsion damper sizeO 281.4 mm (11.0787 in.)Engine clutchMulti disc wet clutchOil pump systemParachoidFriction elementsClutch: 2EABrake: 3EAOWC : 1EAPlanetary gear 3EAGear ratio1st4.2122nd2.6373rd1.8004th1.3865th1.0006th0.772Reverse3.385Final ...

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Shift Cable Repair procedures


Removal     • Be sure to read and follow the “General Safety Information and Caution” before doing any work related with the high voltage system. Failure to follow the safety instructions may result in serious electrical injuries. • Be sure to shut off the high voltage circuit according ...

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