Kia Optima Hybrid: Emission Control System / Special Service Tools

Personal Protective Equipment
Name
Illustration
Description
Insulation glove

Used when inspecting or working on the high voltage components
[Insulation performance : 1000V / 300A or above]
Insulation shoes

Used when inspecting or working on the high voltage components
Insulation clothes

Insulation helmet

Safety glasses

Used in the case below
• During Removal & installation or inspection of the high voltage battery terminals or wiring, which spark might happen.
• During working on the high voltage battery pack assembly.
Face shield

Insulation mat

Putting the removed high voltage components on the insulation mat to prevent safety accidents.
Insulation sheet

Covering the high voltage components with insulation sheet to prevent people who don’t wear the personal protective equipment from safety accidents.

Schematic Diagrams

Schematic Diagram ...

Troubleshooting

Troubleshooting SymptomSuspect areaEngine will not start or struggle to startVapor hose damaged or disconnectedEngine struggles to startMalfunction of the Purge Control Solenoid ValveRough idle or engine ...

Other information:

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Repair procedures


Refrigerant System Service Basics • Since the electric compressor uses high-voltage, you should use PVE or POE oil which have high Volumetric Resistivity. • Do not use the same A/C recovery / charging station as conventional belt-driven compressors.     If the PVE or POE oil of the system ...

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Balance Shaft & Oil Pump Repair procedures


Removal Balance Shaft Module (BSM) Chain System 1. Remove the timing chain. (Refer to Timing system in this group) 2. Install a stopper pin (A) after compressing the balance shaft chain tensioner. 3. Remove the balance shaft chain hydraulic tensioner (B). 4. Remove the balance shaft chain tensioner arm ...

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