Kia Optima Hybrid: Steering System / Special Service Tools

Special Service Tools
Tool Name / Number
IIIustration
Description
Lower arm ball joint remover
0K545-A9100

Removal of front lower arm from front axle

Personal Protective Equipment
Name
Illustration
Description
Insulation glove

Used when inspecting or working on the high voltage components
[Insulation performance : 1000V / 300A or above]
Insulation shoes

Used when inspecting or working on the high voltage components
Insulation clothes

Insulation helmet

Safety glasses

Used in the case below
• During Removal & installation or inspection of the high voltage battery terminals or wiring, which spark might happen.
• During working on the high voltage battery pack assembly.
Face shield

Insulation mat

Putting the removed high voltage components on the insulation mat to prevent safety accidents.
Insulation sheet

Covering the high voltage components with insulation sheet to prevent people who don’t wear the personal protective equipment from safety accidents.

Specifications

Specifications ItemSpecificationTypeMotor Driven Power SteeringSteering gearTypeRack & PinionRack stroke148mm (5.82in)Steering angle(Max.)Inner40.05° ± 1.5°Outer32.95° Tightening Torques ItemTightening ...

Troubleshooting

Troubleshooting SymptomProbable causeRemedyPlay in steeringLoose yoke plugRetightenLoose steering gear mounting boltsRetightenLoose or worn tie rod endRetighten or replace as necessarySteering wheel does ...

Other information:

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Photo Sensor Repair procedures


Inspection 1. Ignition "ON" 2. Using the scan tool. 3. Emit intensive light toward photo sensor using a lamp, and check the output voltage change. 4. The voltage will rise with higher intensive light and reduce with lower intensive light. 1. Auto Light Signal2. Auto Light Signal Signal3. Photo Signal ...

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Auto Light Switch Repair procedures


Inspection Lighting Switch Inspection With the multi function switch in each position, make sure that continuity exists between the terminals below. If continuity is not as specified, replace the multi-function switch. Lighting Switch (Auto Light) ...

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