Kia Optima Hybrid: Hydraulic System / Oil Pump Uni t(OPU) Schematic Diagrams

OPU connector and terminal function

OPU terminal function
[A]
Pin
Description
1
Main relay power
2
Ground
3
Motor phase power(U)
4
Motor phase power(V)
5
Motor phase power(W)

[B]
Pin
Description
1
Battery power (+)
2
Battery power (+)
3
CAN communication line (Low)
4
OPU status signal
5
Hall sensor ground
6
Hall sensor power(+5V)
7
IG_Key
9
CAN communication line (HIGH)
11
Hall signal A
12
Main relay operation signal
13
Ground
14
Ground
15
Motor speed command signal
17
Hall signal B
18
Hall signal C

OPU Terminal input/ output signal
[A]
Pin
Description
Condition
Input/output value
Type
Level
1
Main relay power
IG Off
------------------
After startup (Disable)
------------------
After startup (Enable)
DC Voltage
-
--------------------
Max. 0.5V
--------------------------
Battery Voltage
2
Ground
IG Off
------------------
IG On
DC Voltage
-
--------------------
Max. 0.5V
3
Motor phase power (U)
IG Off
------------------
After startup (Disable)
------------------
After startup (Enable)
PWM
-
--------------------
Max. 0.5V
--------------------------
Battery Voltage
4
Motor phase power (V)
IG Off
------------------
After startup (Disable)
------------------
After startup (Enable)
PWM
-
--------------------
Max. 0.5V
--------------------------
Battery Voltage
5
Motor phase power (W)
IG Off
------------------
After startup (Disable)
------------------
After startup (Enable)
PWM
-
--------------------
Max. 0.5V
--------------------------
Battery Voltage

[B]
Pin
Description
Condition
Input/output value
Type
Level
1
Battery power (+)
IG Off
------------------
After startup
------------------
 Startup Off(dark current)
DC Voltage
Battery Voltage
--------------------
Battery Voltage
--------------------
Max 5mA
2
Battery power(+)
IG Off
------------------
After startup
------------------
Startup off(dark current)
DC Voltage
Battery Voltage
--------------------
Battery Voltage
--------------------
Max 5mA
3
CAN Low
IG Off
------------------
Recessive
------------------
Dominant
Pulse
-
--------------------
2.0 ~ 3.0 V
--------------------
0.5~2.25 V
4
OPU status signal
IG Off
------------------
After startup (Low)
------------------
After startup (High)
Pulse
-
--------------------
Max. 1.0V
--------------------------
0V / Battery voltage level
9V < Battery voltage level <16V
5
Hall sensor ground
IG Off
------------------
IG On
DC Voltage
-
--------------------
Max. 0.5V
6
Hall sensor power(+5V)
IG Off
------------------
IG On
DC Voltage
-
--------------------
5.0V ± 0.5V
7
IG_Key
IG Off
------------------
IG On
DC Voltage
-
--------------------
Battery Voltage
9
CAN High
IG Off
------------------
Recessive
------------------
Dominant
Pulse
-
--------------------
2.0 ~ 3.0 V
--------------------
2.75~4.5 V
11
Hall signal A
IG Off
------------------
After startup (Low)
------------------
After startup (High)
Pulse
-
--------------------
Max. 0.5V
--------------------------
5.0V ± 0.5V
12
Main relay
operation signal
IG Off
------------------
After startup(Disable)
------------------
After startup (Enable)
DC Voltage
-
--------------------
Battery voltage level
--------------------------
Battery voltage level
13
Ground
IG Off
------------------
IG On
DC Voltage
-
--------------------
Max. 0.5V
14
Ground
IG Off
------------------
IG On
DC Voltage
-
--------------------
Max. 0.5V
15
Motor speed command
signal
IG Off
------------------
After startup (Low)
------------------
After startup (High)
Pulse
-
--------------------
Max. 0.5V
--------------------------
0V / Battery voltage level
9V < Battery voltage level <16V
17
Hall signal B
IG Off
------------------
After startup (Low)
------------------
After startup (High)
Pulse
-
--------------------
Max. 0.5V
--------------------------
5.0V ± 0.5V
18
Hall signal C
IG Off
After startup (Low)
------------------
After startup (High)
Pulse
-
--------------------
Max. 0.5V
--------------------------
5.0V ± 0.5V

Circuit Diagram

Oil Pump Uni t(OPU) Components and Components Location

Components Location 1. Oil Pump Unit (OPU) ...

Oil Pump Uni t(OPU) Repair procedures

Removal 1. Disconnect the 12V battery negative (-) cable. 2. Remove the under cover (A). 3. Remove the wiring fixed clip at bracket after removing oil pump connector (A). Tightening torque: 18.6 ~ 27.5 ...

Other information:

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Crankshaft Position Sensor (CKPS) Repair procedures


Inspection 1. Check the signal waveform of the CMPS and CKPS using the GDS. Specification: Refer to “Wave Form” Removal 1. Turn the ignition switch OFF and disconnect the battery negative (-) terminal. 2. Disconnect the crankshaft position sensor connector (A). 3. Remove the protector (A). 4. Remove ...

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Auto Head Lamp Leveling Unit Repair procedures


Inspection 1. Ignition "ON". 2. Turn on the head lamp switch. 3. Check for operation. If the aim of the head lamps changes smoothly when the head lamp leveling switch is turned. 4. If the operation does not work well, inspect the connector and terminals to be sure they are all making good contact. If ...

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