Kia Optima Hybrid: Hydraulic System / Oil Pump Uni t(OPU) Schematic Diagrams

OPU connector and terminal function

OPU terminal function
[A]
Pin
Description
1
Main relay power
2
Ground
3
Motor phase power(U)
4
Motor phase power(V)
5
Motor phase power(W)

[B]
Pin
Description
1
Battery power (+)
2
Battery power (+)
3
CAN communication line (Low)
4
OPU status signal
5
Hall sensor ground
6
Hall sensor power(+5V)
7
IG_Key
9
CAN communication line (HIGH)
11
Hall signal A
12
Main relay operation signal
13
Ground
14
Ground
15
Motor speed command signal
17
Hall signal B
18
Hall signal C

OPU Terminal input/ output signal
[A]
Pin
Description
Condition
Input/output value
Type
Level
1
Main relay power
IG Off
------------------
After startup (Disable)
------------------
After startup (Enable)
DC Voltage
-
--------------------
Max. 0.5V
--------------------------
Battery Voltage
2
Ground
IG Off
------------------
IG On
DC Voltage
-
--------------------
Max. 0.5V
3
Motor phase power (U)
IG Off
------------------
After startup (Disable)
------------------
After startup (Enable)
PWM
-
--------------------
Max. 0.5V
--------------------------
Battery Voltage
4
Motor phase power (V)
IG Off
------------------
After startup (Disable)
------------------
After startup (Enable)
PWM
-
--------------------
Max. 0.5V
--------------------------
Battery Voltage
5
Motor phase power (W)
IG Off
------------------
After startup (Disable)
------------------
After startup (Enable)
PWM
-
--------------------
Max. 0.5V
--------------------------
Battery Voltage

[B]
Pin
Description
Condition
Input/output value
Type
Level
1
Battery power (+)
IG Off
------------------
After startup
------------------
 Startup Off(dark current)
DC Voltage
Battery Voltage
--------------------
Battery Voltage
--------------------
Max 5mA
2
Battery power(+)
IG Off
------------------
After startup
------------------
Startup off(dark current)
DC Voltage
Battery Voltage
--------------------
Battery Voltage
--------------------
Max 5mA
3
CAN Low
IG Off
------------------
Recessive
------------------
Dominant
Pulse
-
--------------------
2.0 ~ 3.0 V
--------------------
0.5~2.25 V
4
OPU status signal
IG Off
------------------
After startup (Low)
------------------
After startup (High)
Pulse
-
--------------------
Max. 1.0V
--------------------------
0V / Battery voltage level
9V < Battery voltage level <16V
5
Hall sensor ground
IG Off
------------------
IG On
DC Voltage
-
--------------------
Max. 0.5V
6
Hall sensor power(+5V)
IG Off
------------------
IG On
DC Voltage
-
--------------------
5.0V ± 0.5V
7
IG_Key
IG Off
------------------
IG On
DC Voltage
-
--------------------
Battery Voltage
9
CAN High
IG Off
------------------
Recessive
------------------
Dominant
Pulse
-
--------------------
2.0 ~ 3.0 V
--------------------
2.75~4.5 V
11
Hall signal A
IG Off
------------------
After startup (Low)
------------------
After startup (High)
Pulse
-
--------------------
Max. 0.5V
--------------------------
5.0V ± 0.5V
12
Main relay
operation signal
IG Off
------------------
After startup(Disable)
------------------
After startup (Enable)
DC Voltage
-
--------------------
Battery voltage level
--------------------------
Battery voltage level
13
Ground
IG Off
------------------
IG On
DC Voltage
-
--------------------
Max. 0.5V
14
Ground
IG Off
------------------
IG On
DC Voltage
-
--------------------
Max. 0.5V
15
Motor speed command
signal
IG Off
------------------
After startup (Low)
------------------
After startup (High)
Pulse
-
--------------------
Max. 0.5V
--------------------------
0V / Battery voltage level
9V < Battery voltage level <16V
17
Hall signal B
IG Off
------------------
After startup (Low)
------------------
After startup (High)
Pulse
-
--------------------
Max. 0.5V
--------------------------
5.0V ± 0.5V
18
Hall signal C
IG Off
After startup (Low)
------------------
After startup (High)
Pulse
-
--------------------
Max. 0.5V
--------------------------
5.0V ± 0.5V

Circuit Diagram

Oil Pump Uni t(OPU) Components and Components Location

Components Location 1. Oil Pump Unit (OPU) ...

Oil Pump Uni t(OPU) Repair procedures

Removal 1. Disconnect the 12V battery negative (-) cable. 2. Remove the under cover (A). 3. Remove the wiring fixed clip at bracket after removing oil pump connector (A). Tightening torque: 18.6 ~ 27.5 ...

Other information:

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Passenger Airbag (PAB) Module Repair procedures


Removal 1. Disconnect the battery negative cable and wait for at least three minutes before beginning work. 2. Remove the glove box housing. (Refer to the Body group- crash pad). 3. Disconnect the passenger airbag connector (A) and remove the PAB mounting bolts (B). 4. Remove the crash pad. (Refer to ...

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: 35R Clutch Control Solenoid Valve (35R/C_VFS) Repair procedures


Inspection 1. Turn ignition switch OFF. 2. Remove the air duct (A). Tightening torque: 7.8 ~ 9.8 N.m (0.8 ~ 1.0 kgf.m, 5.8 ~ 7.2 lb-ft) 3. Remove the air cleaner assembly. (1) Disconnect the breather hose (A). (2) Disconnect the air intake hose (B) and then remove the air cleaner assembly (C). Tightening ...

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