Kia Optima Hybrid: Fuel Delivery System / Fuel Line Repair procedures

Removal
1.
Remove the fuel tank (Refer to “Fuel Tank”)
2.
Disconnect the fuel feed tube (A).

3.
Disconnect the vapor hose (A).

4.
Disconnect the vapor hose quick-connector (A).

5.
Remove the fuel tube protector (A).
6.
Unfasten the fuel tube holders (B).

7.
Make a gap for removing the fuel line by removing the front muffler hanger.
8.
Remove the fuel line.
Installation
1.
Install in the reverse order of removal.
Fuel Tank Repair procedures

Removal 1. Release the residual pressure in fuel line (Refer to “Release Residual Pressure in Fuel Line”). 2. Lift the vehicle. 3. Remove the front side cover (A) and rear side cover (B). 4. Disconnect ...

Fuel Pump Repair procedures

Removal 1. Release the residual pressure in fuel line (Refer to “Release Residual Pressure in Fuel Line” in this group). 2. Remove the fuel tank. (Refer to "Fuel Tank" in this group) 3. Disconnect ...

Other information:

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Components and Components Location


Component Location 1. Windshield deicer relay (Built-in engine room relay box)2. Windshield deicer switch3. Windshield deicer4. Deicer connector ...

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Repair procedures


Removal 1. Disconnect the negative (-) battery terminal. 2. Remove the driver crash pad lower panel. (Refer to the BD group - "Crash pad") 3. Remove the steering column upper and lower shrouds. (Refer to the BD group - "Crash pad") 4. Remove the wiper switch. (Refer to the BE group - "Multifunction switch") ...

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