Kia Optima Hybrid: Fuel Delivery System / Fuel Pump Repair procedures

Removal
1.
Release the residual pressure in fuel line (Refer to “Release Residual Pressure in Fuel Line” in this group).
2.
Remove the fuel tank.
(Refer to "Fuel Tank" in this group)
3.
Disconnect the fuel tank pressure sensor & fuel pump connector (A).
4.
Remove the plate cover (B) after removing the installation bolt, and then remove the fuel pump from the fuel tank.

Installation
1.
Install in the reverse order of removal.

Fuel pump plate cover mounting bolt:
2.0 ~ 2.9 N.m (0.2 ~ 0.3 kgf.m, 1.4 ~ 2.2 lb-ft)

   
Be careful of fuel pump direction when installing (Refer to the groove in the fuel tank).
Fuel Line Repair procedures

Removal 1. Remove the fuel tank (Refer to “Fuel Tank”) 2. Disconnect the fuel feed tube (A). 3. Disconnect the vapor hose (A). 4. Disconnect the vapor hose quick-connector (A). 5. Remove the fuel tube ...

Fuel Filter Repair procedures

Replacement 1. Remove the fuel pump (Refer to “Fuel Pump” in this group). 2. Disconnect the electric pump wiring connector (A) and the fuel sender connector (B). 3. Remove the cushion pipe fixing clip ...

Other information:

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Troubleshooting


Troubleshooting 1. The lamp switch inputs can be checked using the GDS. 2. To check the input value of lamp switch, select option "Body Control Module". 3. To consult the present input/output value of BCM, "Current DATA". It provides information of BCM input/output conditions of power supply, turn signal/brake ...

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Description and Operation


General Information The supplemental restraint system (SRS) is designed to supplement the seat belt to help reduce the risk or severity of injury to the driver and passenger by activating and deploying the driver, passenger, side airbag and belt pretensioner in certain frontal or side collisions. The ...

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