Kia Optima Hybrid: Fuel Delivery System / Fuel Pump Repair procedures

Removal
1.
Release the residual pressure in fuel line (Refer to “Release Residual Pressure in Fuel Line” in this group).
2.
Remove the fuel tank.
(Refer to "Fuel Tank" in this group)
3.
Disconnect the fuel tank pressure sensor & fuel pump connector (A).
4.
Remove the plate cover (B) after removing the installation bolt, and then remove the fuel pump from the fuel tank.

Installation
1.
Install in the reverse order of removal.

Fuel pump plate cover mounting bolt:
2.0 ~ 2.9 N.m (0.2 ~ 0.3 kgf.m, 1.4 ~ 2.2 lb-ft)

   
Be careful of fuel pump direction when installing (Refer to the groove in the fuel tank).
Fuel Line Repair procedures

Removal 1. Remove the fuel tank (Refer to “Fuel Tank”) 2. Disconnect the fuel feed tube (A). 3. Disconnect the vapor hose (A). 4. Disconnect the vapor hose quick-connector (A). 5. Remove the fuel tube ...

Fuel Filter Repair procedures

Replacement 1. Remove the fuel pump (Refer to “Fuel Pump” in this group). 2. Disconnect the electric pump wiring connector (A) and the fuel sender connector (B). 3. Remove the cushion pipe fixing clip ...

Other information:

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Power Window Switch Repair procedures


Inspection Power Window Main Switch Inspection 1. Disconnect the negative (-) battery terminal. 2. Remove the front door trim panel. (Refer to the BD group - "Front door") 3. Disconnect the connector from the switch. 4. Check for continuity between the terminals in each switch position according to the ...

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Seat Track Position Sensor (STPS) Description and Operation


Description The STPS operates via a non-contacting magnetic proximity sensing device combined with a simple electronic circuit resulting in the ability of producing two separate and distinct logic level signals. The STPS output signal is altered by the proximity of a separate ferro-magnetic shunt, which ...

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