Kia Optima Hybrid: Fuel Delivery System / Fuel Pump Repair procedures
| Removal |
| 1. |
Release the residual pressure in fuel line (Refer to “Release Residual Pressure in Fuel Line” in this group). |
| 2. |
Remove the fuel tank.
(Refer to "Fuel Tank" in this group) |
| 3. |
Disconnect the fuel tank pressure sensor & fuel pump connector (A). |
| 4. |
Remove the plate cover (B) after removing the installation bolt, and then remove the fuel pump from the fuel tank.
|
| Installation |
| 1. |
Install in the reverse order of removal.
|
Fuel Line Repair procedures
Removal 1. Remove the fuel tank (Refer to “Fuel Tank”) 2. Disconnect the fuel feed tube (A). 3. Disconnect the vapor hose (A). 4. Disconnect the vapor hose quick-connector (A). 5. Remove the fuel tube ...
Fuel Filter Repair procedures
Replacement 1. Remove the fuel pump (Refer to “Fuel Pump” in this group). 2. Disconnect the electric pump wiring connector (A) and the fuel sender connector (B). 3. Remove the cushion pipe fixing clip ...
Other information:
Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Special Service Tools
Special Service Tools Tool Name / NumberIllustrationDescriptionRKE Battery Checker09954-2P100Measuring the RKE batteryvoltage Personal Protective Equipment NameIllustrationDescriptionInsulation gloveUsed when inspecting or working on the high voltage components[Insulation performance : 1000V / 300A or ...
Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Front Disc Brake Repair procedures
Removal 1. Remove the front wheel & tire. Tightening torque: 88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1 ~ 79.6 lb-ft) 2. Loosen the hose eyebolt (C) and caliper mounting bolts (B), then remove the front caliper assembly (A). Tightening torque: Brake hose to caliper (C): 24.5 ~ 29.4 N.m (2.5 ~ 3.0 kgf.m, ...