Kia Optima Hybrid: Fuel Delivery System / Fuel Tank Repair procedures

Removal
1.
Release the residual pressure in fuel line (Refer to “Release Residual Pressure in Fuel Line”).
2.
Lift the vehicle.
3.
Remove the front side cover (A) and rear side cover (B).

4.
Disconnect the fuel feed tube hose (A), leveling hose (B) and vapor hose quick-connector C).

5.
Remove rear muffler (Refer to Engine Mechanical System – “Muffler”).
6.
Disconnect the fuel pump & fuel tank pressure sensor extension connector (A).

7.
After supporting the fuel tank with a jack, remove the fuel tank band (A).

8.
Disconnect the fuel feed tube quick-connector (A).

9.
Remove the fuel tank.
Installation
1.
Install in the reverse order of removal.

Fuel tank band installation nut:
39.2 ~ 54.0 N.m (4.0 ~ 5.5 kgf.m, 28.9 ~ 39.8 lb-ft)

Repair procedures

Fuel Pressure Test 1. Release the residual pressure in fuel line (Refer to “Release Residual Pressure in Fuel Line” in this group).     When removing the fuel pump relay, a Diagnostic Trouble ...

Fuel Line Repair procedures

Removal 1. Remove the fuel tank (Refer to “Fuel Tank”) 2. Disconnect the fuel feed tube (A). 3. Disconnect the vapor hose (A). 4. Disconnect the vapor hose quick-connector (A). 5. Remove the fuel tube ...

Other information:

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Seat Belt Buckle Switch (BS) Repair procedures


Removal 1. Disconnect the battery negative cable, and wait for at least three minutes before beginning work. 2. Remove the front seat assembly. (Refer to the Body group- Front seat) 3. Loosen the seat belt buckle mounting bolt and remove the seat belt buckle switch. Installation     Be sure ...

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Brake Bleeding Procedure


AHB Brake System Bleeding procedure     • Do not reuse the drained fluid. • Always use genuine DOT3/DOT4 brake Fluid. Usinga non-genuine DOT3/DOT4 brake fluid can causecorrosion and decrease the life of the system. • Make sure no dirt or other foreign matter is allowed tocontaminate the ...

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