Kia Optima Hybrid: Evaporative Emission Control System / Repair procedures

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual / Emission Control System / Evaporative Emission Control System / Repair procedures

Inspection

When the engine is shut off, the pressure change in the fuel tank by the ambient temperature is monitored by NVLD and when the engine is started, ECM judges whether there is a leak or not through the monitored data.

If a leak is detected, ECM displays DTC P0455 or P0456.

Process overview

If a leak is detected by NVLD, inspect the vehicle as the flow chart below to distinguish whether the error was caused by leakage of fuel system or NVLD itself.

Leakage Test with FTPS(Fuel Tank Pressure Sensor)

If a leak is detected by NVLD, leakage test with FTPS is performed more than 3~5 times to check tank system components. This test is only for production line or service shop to check where the real cause(NVLD or fuel system) of DTC P0455 or P0456 is.

1.	Turn the ignition switch OFF.

2.	Connect the GDS to Data Link Connector (DLC).

3.	Start the engine.

4.	Select “Vehicle, Model year, Engine, System”.

5.	Select “Vehicle S/W Management”.

6.	Select “Inspection / Test”.

7.	Select “Evap. Leak Test”

8.	Perform the test in accordance with the image below.

Schematic Diagrams

Schematic Diagram Canister The Canister is filled with charcoal and absorbs evaporated fuel vapor from the fuel tank. The gathered fuel vapor in canister is drawn into the intake manifold by the ECM/PCM ...

Canister Repair procedures

Removal 1. Turn the ignition switch OFF and disconnect the auxiliary battery 12 (V) negative (-) terminal. 2. Lift the vehicle. 3. Remove the rear muffler hanger (A). 4. Remove the rear suspension damper ...

Other information:

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: ATF Warmer Repair procedures

Removal 1. Remove the under cover (A). Tightening torque : 7.8 ~ 11.8N.m (0.8 ~ 1.2kgf.m, 5.8 ~ 8.7 lb-ft) 2. Drain the coolant of engine & transaxle cooling system. (Refer to Engine Mechanical System - "Coolant") 3. Remove the drain plug (A) and reinstall the drain plug after draining ATF totally. ...

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Heater Unit Components and Components Location

Component Location Components 1. Heater Case (LH)2. Separator3. Evaporator Core4. Shower Duct5. Heater Core Cover6. Heater Core7. Mode Actuator8. Mode Cam9. Temp Actuator10. Vent Door Arm11. Floor Door Arm 1. Heater Case (RH)2. Temp Actuator (PA)3. Temp Door Lever4. Evaporator Temp Sensor5. Hearer Lower ...