Kia Optima Hybrid: Evaporative Emission Control System / Repair procedures

Inspection
When the engine is shut off, the pressure change in the fuel tank by the ambient temperature is monitored by NVLD and when the engine is started, ECM judges whether there is a leak or not through the monitored data.
If a leak is detected, ECM displays DTC P0455 or P0456.
Process overview
If a leak is detected by NVLD, inspect the vehicle as the flow chart below to distinguish whether the error was caused by leakage of fuel system or NVLD itself.

Leakage Test with FTPS(Fuel Tank Pressure Sensor)
If a leak is detected by NVLD, leakage test with FTPS is performed more than 3~5 times to check tank system components. This test is only for production line or service shop to check where the real cause(NVLD or fuel system) of DTC P0455 or P0456 is.
1.
Turn the ignition switch OFF.
2.
Connect the GDS to Data Link Connector (DLC).
3.
Start the engine.
4.
Select “Vehicle, Model year, Engine, System”.
5.
Select “Vehicle S/W Management”.
6.
Select “Inspection / Test”.
7.
Select “Evap. Leak Test”
8.
Perform the test in accordance with the image below.

Schematic Diagrams

Schematic Diagram Canister The Canister is filled with charcoal and absorbs evaporated fuel vapor from the fuel tank. The gathered fuel vapor in canister is drawn into the intake manifold by the ECM/PCM ...

Canister Repair procedures

Removal 1. Turn the ignition switch OFF and disconnect the auxiliary battery 12 (V) negative (-) terminal. 2. Lift the vehicle. 3. Remove the rear muffler hanger (A). 4. Remove the rear suspension damper ...

Other information:

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Front Strut Assembly Components and Components Location


Components 1. Strut assembly2. Insulator3. Bearing4. Spring upper pad5. Coil spring6. Dust cover7. Spring lower pad ...

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Front Stabilizer Bar Repair procedures


Replacement 1. Remove the front wheel & tire. Tightening torque: 88.3 ~ 107.9N.m(9.0 ~ 11.0kgf.m, 65.1~79.6lb-ft)     Be careful not to damage to the hub bolts when removing the front wheel & tire. 2. Loosen the bolt (A) and then disconnect the universal joint assembly from the pinion ...

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