Kia Optima Hybrid: AHB(Active Hydraulic Boost) System / Brake Line Repair procedures

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual / Brake System / AHB(Active Hydraulic Boost) System / Brake Line Repair procedures

Removal

1.	Disconnect the brake fiuid level switch connector, and remove the reservoir cap.

Remove the brake fluid from the master cylinder reservior with a syringe.

Do not spill brake fluid on the vehicle, it may damage the paint; if brake fluid does contact the paint, wash it off immediately with water.

3.	Remove the wheel & tire.

4.	Remove the brake hose clip (A). Front Rear

Disconnect the brake tube by loosening the tube flare nut (B).

Tightening torque:

12.7 ~ 16.7 N.m (1.3 ~ 1.7 kgf.m, 9.4 ~ 12.3 lb-ft)

Disconnect the brake hose from the brake caliper by loosening the bolt (C).

Tightening torque:

24.5 ~ 29.4 N.m (2.5 ~ 3.0 kgf.m, 18.1 ~ 21.7 lb-ft)

Front

Rear

Inspection

1.	Check the brake tubes for cracks, crimps and corrosion.

2.	Check the brake hoses for cracks, damage and fluid leakage.

3.	Check the brake tube flare nuts for damage and fluid leakage.

4.	Check brake hose mounting bracket for crack or deformation.

Installation

Installation is the reverse of removal.

Use a new washer (A) whenever installing.

2.	After installation, bleed the brake system. (Refer to Brake system bleeding)

3.	Check the spilled brake oil.

Brake Line Components and Components Location

Components ...

Brake Pedal Components and Components Location

Components 1. Brake pedal stroke sensor2. Stop lamp switch3. Brake pedal ...

Other information:

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Specifications

Specifications ItemSpecificationTypeMotor Driven Power SteeringSteering gearTypeRack & PinionRack stroke148mm (5.82in)Steering angle(Max.)Inner40.05° ± 1.5°Outer32.95° Tightening Torques ItemTightening torque (kgf.m)Nmkgf.mlb-ftHub nuts88.3 ~ 107.99.0 ~ 11.065.1 ~ 79.6Steering wheel lock nut39.2 ...

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Instrument Cluster Repair procedures

Inspection NORefSymbolNameSignal InputMessage NameSignal controlSignal Value(X: Don’t care)Illumination/Power1TurnLeftB-CANTurn LH Signal Lamp Switch Status for indicator in CLULED/B+2TurnRightB-CANTurn RH Signal Lamp Switch Status for indicator in CLULED/B+3FrontFogB-CANFront Fog ONLCD/B+4 -RearFogB-CANRear ...