Kia Optima Hybrid: Body Electrical System / Special Service Tools

Special Service Tools
Tool Name / Number
Illustration
Description
RKE Battery Checker
09954-2P100

Measuring the RKE battery
voltage

Personal Protective Equipment
Name
Illustration
Description
Insulation glove

Used when inspecting or working on the high voltage components
[Insulation performance : 1000V / 300A or above]
Insulation shoes

Used when inspecting or working on the high voltage components
Insulation clothes

Insulation helmet

Safety glasses

Used in the case below
• During Removal & installation or inspection of the high voltage battery terminals or wiring, which spark might happen.
• During working on the high voltage battery pack assembly.
Face shield

Insulation mat

Putting the removed high voltage components on the insulation mat to prevent safety accidents.
Insulation sheet

Covering the high voltage components with insulation sheet to prevent people who don’t wear the personal protective equipment from safety accidents.

General Information

General Troubleshooting Information Before Troubleshooting 1. Check applicable fuses in the appropriate fuse/relay box. 2. Check the battery for damage, state of charge, and clean and tight connections. ...

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Other information:

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Special Service Tools


Special Service Tools Tools Name / NumberIllustrationDescription Engine support fixture 09200-3N000Removal and installation of the transaxle(? Permit operating with 09200-38001)Oil seal installerA: 09452-26100 (Installer)B: 09231-H1100 (Handle)Inhibitor switch guide pin09480-A3800 Personal Protective ...

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: 35R Clutch Control Solenoid Valve (35R/C_VFS) Repair procedures


Inspection 1. Turn ignition switch OFF. 2. Remove the air duct (A). Tightening torque: 7.8 ~ 9.8 N.m (0.8 ~ 1.0 kgf.m, 5.8 ~ 7.2 lb-ft) 3. Remove the air cleaner assembly. (1) Disconnect the breather hose (A). (2) Disconnect the air intake hose (B) and then remove the air cleaner assembly (C). Tightening ...

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