Kia Optima Hybrid: Body Electrical System / Special Service Tools

Special Service Tools
Tool Name / Number
Illustration
Description
RKE Battery Checker
09954-2P100

Measuring the RKE battery
voltage

Personal Protective Equipment
Name
Illustration
Description
Insulation glove

Used when inspecting or working on the high voltage components
[Insulation performance : 1000V / 300A or above]
Insulation shoes

Used when inspecting or working on the high voltage components
Insulation clothes

Insulation helmet

Safety glasses

Used in the case below
• During Removal & installation or inspection of the high voltage battery terminals or wiring, which spark might happen.
• During working on the high voltage battery pack assembly.
Face shield

Insulation mat

Putting the removed high voltage components on the insulation mat to prevent safety accidents.
Insulation sheet

Covering the high voltage components with insulation sheet to prevent people who don’t wear the personal protective equipment from safety accidents.

General Information

General Troubleshooting Information Before Troubleshooting 1. Check applicable fuses in the appropriate fuse/relay box. 2. Check the battery for damage, state of charge, and clean and tight connections. ...

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Other information:

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Special Service Tools


Special Service Tools Tool Name / NumberIllustrationDescription09581-11000Piston expanderUsed when spreading the front and rear brake piston.09580-3D100Air bleeding toolUsed when bleeding the air in the brake system.0k585-E8100Air bleeding toolUsed when bleeding the air in the brake system. Personal ...

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Water pump Components and Components Location


Components 1. Water pump pulley2. Dust cover3. Water pump sub assembly (Water pump housing)4. Water pump housing gasket5. Water pump cover6. Water pump gasket7. Water inlet pipe gasket (O-ring)8. Water inlet pipe9. Water temperature control assembly10. Water temperature control assembly gasket A11. Water ...

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