Kia Optima Hybrid: Body (Interior and Exterior) / Special Service Tools

Special Service Tools
Tool (Number and name)
Illustration
Use
09861-31100
Sealany cut-out tool

Cutting windshield sealant
(use with 09861-31200)
09861-31200
Sealant cutting blade

Cutting windshield sealant
(use with 09861-31100)
09861-31000
Windshield moulding remover

Windshield moulding removal
09880-4F000
Hog ring clip installer

Hog ring clip installation
09816-2P100
Power silent cutting tool

Tool box for removing panoramaroof
09816-2P110
Air power tool

Air tool for installing blade
09816-2P121
Cutter-1

Blade for removing the front and side area of panoramaroof (This blade has a inclination to push upward.)
09816-2P122
Cutter-2

Blade for removing the front and side area of panoramaroof (This blade has a inclination to push downward.)
09816-2P123
Cutter-3

Blade for removing the front and side area of panoramaroof (This blade has a inclination to push downward.)
09816-2P124
Cutter-4

Blade for removing the front and side area of panoramaroof (This blade has a inclination to push downward.)
09816-2P127
Cutter-5

Blade for removing the rear area of panoramaroof
09816-2P130
Cutter-10

Blade for removing the edge area of panoramaroof

Personal Protective Equipment
Name
Illustration
Description
Insulation glove

Used when inspecting or working on the high voltage components
[Insulation performance : 1000V / 300A or above]
Insulation shoes

Used when inspecting or working on the high voltage components
Insulation clothes

Insulation helmet

Safety glasses

Used in the case below
• During Removal & installation or inspection of the high voltage battery terminals or wiring, which spark might happen.
• During working on the high voltage battery pack assembly.
Face shield

Insulation mat

Putting the removed high voltage components on the insulation mat to prevent safety accidents.
Insulation sheet

Covering the high voltage components with insulation sheet to prevent people who don’t wear the personal protective equipment from safety accidents.

Specifications

Specifications ItemsSpecificationHoodTypeRear hinged, gas lifter typeFront DoorConstructionFront hinged, frame door constructionRegulator systemWire drum typeLocking systemPin-fork systemRear DoorConstructionFront ...

Troubleshooting

Troubleshooting SymptomSuspect AreaRemedy (Refer to page)Water leaks from sunroofDeteriorated roof lid weatherstripReplaceExcessive roof lid-to-body clearance and improperly fitted weatherstripAdjustWind ...

Other information:

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Trunk Lid Repair procedures


Replacement Trunk Lid Assembly Replacement     • When removing and installing the trunk lid, an assistant is necessary. • Wear gloves to protect hands from injury. 1. Loosen the trunk inside handle (A) mounting screws. 2. Detach the clips, then remove the trunk lid trim (A). 3. Disconnect ...

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Description and Operation


Description The Vehicle Information System is a Telematics service that ensures comfortable and enjoyable driving by providing safety, security, and vehicle diagnostic information, with the option of using your smartphone.     The term "Telematics" is a combination of telecommunication and ...

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