Kia Optima Hybrid: Body (Interior and Exterior) / Special Service Tools
| Special Service Tools |
| Tool (Number and name) | Illustration | Use |
| 09861-31100 Sealany cut-out tool |
| Cutting windshield sealant (use with 09861-31200) |
| 09861-31200 Sealant cutting blade |
| Cutting windshield sealant (use with 09861-31100) |
| 09861-31000 Windshield moulding remover |
| Windshield moulding removal |
| 09880-4F000 Hog ring clip installer |
| Hog ring clip installation |
| 09816-2P100 Power silent cutting tool |
| Tool box for removing panoramaroof |
| 09816-2P110 Air power tool |
| Air tool for installing blade |
| 09816-2P121 Cutter-1 |
| Blade for removing the front and side area of panoramaroof (This blade has a inclination to push upward.) |
| 09816-2P122 Cutter-2 |
| Blade for removing the front and side area of panoramaroof (This blade has a inclination to push downward.) |
| 09816-2P123 Cutter-3 |
| Blade for removing the front and side area of panoramaroof (This blade has a inclination to push downward.) |
| 09816-2P124 Cutter-4 |
| Blade for removing the front and side area of panoramaroof (This blade has a inclination to push downward.) |
| 09816-2P127 Cutter-5 |
| Blade for removing the rear area of panoramaroof |
| 09816-2P130 Cutter-10 |
| Blade for removing the edge area of panoramaroof |
| Personal Protective Equipment |
| Name | Illustration | Description |
| Insulation glove |
| Used when inspecting or working on the high voltage components [Insulation performance : 1000V / 300A or above] |
| Insulation shoes |
| Used when inspecting or working on the high voltage components |
| Insulation clothes |
| |
| Insulation helmet |
| |
| Safety glasses |
| Used in the case below • During Removal & installation or inspection of the high voltage battery terminals or wiring, which spark might happen. • During working on the high voltage battery pack assembly. |
| Face shield |
| |
| Insulation mat |
| Putting the removed high voltage components on the insulation mat to prevent safety accidents. |
| Insulation sheet |
| Covering
the high voltage components with insulation sheet to prevent people who
don’t wear the personal protective equipment from safety accidents. |
Specifications
Specifications ItemsSpecificationHoodTypeRear hinged, gas lifter typeFront DoorConstructionFront hinged, frame door constructionRegulator systemWire drum typeLocking systemPin-fork systemRear DoorConstructionFront ...
Troubleshooting
Troubleshooting SymptomSuspect AreaRemedy (Refer to page)Water leaks from sunroofDeteriorated roof lid weatherstripReplaceExcessive roof lid-to-body clearance and improperly fitted weatherstripAdjustWind ...
Other information:
Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: NVLD(Natural Vacuum Leakage Detection) Repair procedures
Removal 1. Turn the ignition switch OFF and disconnect the battery negative (-) terminal. 2. Disconnect the NVLD connector (A). 3. Disconnect the ventilation hoses (B,C). 4. Remove the NVLD after by loosening the bolts (A). Installation • Install the component with the specified torques. • Note that ...
Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Description and Operation
Description The Evaporative Emission Control System prevents fuel vapor stored in fuel tank from vaporizing into the atmosphere. When the fuel evaporates in the fuel tank, the vapor passes through vent hoses or tubes to a canister filled with charcoal. The canister temporarily holds the vapor in the ...