Kia Optima Hybrid: Body (Interior and Exterior) / Special Service Tools
| Special Service Tools |
| Tool (Number and name) | Illustration | Use |
| 09861-31100 Sealany cut-out tool |
| Cutting windshield sealant (use with 09861-31200) |
| 09861-31200 Sealant cutting blade |
| Cutting windshield sealant (use with 09861-31100) |
| 09861-31000 Windshield moulding remover |
| Windshield moulding removal |
| 09880-4F000 Hog ring clip installer |
| Hog ring clip installation |
| 09816-2P100 Power silent cutting tool |
| Tool box for removing panoramaroof |
| 09816-2P110 Air power tool |
| Air tool for installing blade |
| 09816-2P121 Cutter-1 |
| Blade for removing the front and side area of panoramaroof (This blade has a inclination to push upward.) |
| 09816-2P122 Cutter-2 |
| Blade for removing the front and side area of panoramaroof (This blade has a inclination to push downward.) |
| 09816-2P123 Cutter-3 |
| Blade for removing the front and side area of panoramaroof (This blade has a inclination to push downward.) |
| 09816-2P124 Cutter-4 |
| Blade for removing the front and side area of panoramaroof (This blade has a inclination to push downward.) |
| 09816-2P127 Cutter-5 |
| Blade for removing the rear area of panoramaroof |
| 09816-2P130 Cutter-10 |
| Blade for removing the edge area of panoramaroof |
| Personal Protective Equipment |
| Name | Illustration | Description |
| Insulation glove |
| Used when inspecting or working on the high voltage components [Insulation performance : 1000V / 300A or above] |
| Insulation shoes |
| Used when inspecting or working on the high voltage components |
| Insulation clothes |
| |
| Insulation helmet |
| |
| Safety glasses |
| Used in the case below • During Removal & installation or inspection of the high voltage battery terminals or wiring, which spark might happen. • During working on the high voltage battery pack assembly. |
| Face shield |
| |
| Insulation mat |
| Putting the removed high voltage components on the insulation mat to prevent safety accidents. |
| Insulation sheet |
| Covering
the high voltage components with insulation sheet to prevent people who
don’t wear the personal protective equipment from safety accidents. |
Specifications
Specifications ItemsSpecificationHoodTypeRear hinged, gas lifter typeFront DoorConstructionFront hinged, frame door constructionRegulator systemWire drum typeLocking systemPin-fork systemRear DoorConstructionFront ...
Troubleshooting
Troubleshooting SymptomSuspect AreaRemedy (Refer to page)Water leaks from sunroofDeteriorated roof lid weatherstripReplaceExcessive roof lid-to-body clearance and improperly fitted weatherstripAdjustWind ...
Other information:
Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Components and Components Location
Component Location 1. BCM2. Ultrasonic sensor ? Parking assist control unit function and buzzer are built in BCM (body control unit). ...
Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Passenger Airbag (PAB) Module Repair procedures
Removal 1. Disconnect the battery negative cable and wait for at least three minutes before beginning work. 2. Remove the glove box housing. (Refer to the Body group- crash pad). 3. Disconnect the passenger airbag connector (A) and remove the PAB mounting bolts (B). 4. Remove the crash pad. (Refer to ...