Kia Optima Hybrid: Body (Interior and Exterior) / Special Service Tools

Special Service Tools
Tool (Number and name)
Illustration
Use
09861-31100
Sealany cut-out tool

Cutting windshield sealant
(use with 09861-31200)
09861-31200
Sealant cutting blade

Cutting windshield sealant
(use with 09861-31100)
09861-31000
Windshield moulding remover

Windshield moulding removal
09880-4F000
Hog ring clip installer

Hog ring clip installation
09816-2P100
Power silent cutting tool

Tool box for removing panoramaroof
09816-2P110
Air power tool

Air tool for installing blade
09816-2P121
Cutter-1

Blade for removing the front and side area of panoramaroof (This blade has a inclination to push upward.)
09816-2P122
Cutter-2

Blade for removing the front and side area of panoramaroof (This blade has a inclination to push downward.)
09816-2P123
Cutter-3

Blade for removing the front and side area of panoramaroof (This blade has a inclination to push downward.)
09816-2P124
Cutter-4

Blade for removing the front and side area of panoramaroof (This blade has a inclination to push downward.)
09816-2P127
Cutter-5

Blade for removing the rear area of panoramaroof
09816-2P130
Cutter-10

Blade for removing the edge area of panoramaroof

Personal Protective Equipment
Name
Illustration
Description
Insulation glove

Used when inspecting or working on the high voltage components
[Insulation performance : 1000V / 300A or above]
Insulation shoes

Used when inspecting or working on the high voltage components
Insulation clothes

Insulation helmet

Safety glasses

Used in the case below
• During Removal & installation or inspection of the high voltage battery terminals or wiring, which spark might happen.
• During working on the high voltage battery pack assembly.
Face shield

Insulation mat

Putting the removed high voltage components on the insulation mat to prevent safety accidents.
Insulation sheet

Covering the high voltage components with insulation sheet to prevent people who don’t wear the personal protective equipment from safety accidents.

Specifications

Specifications ItemsSpecificationHoodTypeRear hinged, gas lifter typeFront DoorConstructionFront hinged, frame door constructionRegulator systemWire drum typeLocking systemPin-fork systemRear DoorConstructionFront ...

Troubleshooting

Troubleshooting SymptomSuspect AreaRemedy (Refer to page)Water leaks from sunroofDeteriorated roof lid weatherstripReplaceExcessive roof lid-to-body clearance and improperly fitted weatherstripAdjustWind ...

Other information:

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Electric Oil Pump (EOP) Repair procedures


Removal 1. Disconnect the 12V battery negative (-) cable. 2. Remove the under cover (A). Tightening torque : 7.8 ~ 11.8 N.m (0.8 ~ 1.2 kgf.m, 5.8 ~ 8.7 lb-ft) 3. Remove the electric oil pump (EOP) connector (A, B). 4. Remove the EOP (A) after removing the bolt and nut. Tightening torque : 42.2 ~ 53.9 ...

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Front Seat Components and Components Location


Components 1. Headrest2. Headrest guide3. Front seat back cover4. Front seat back warmer5. Front seat back frame6. Front seat duct7. Front seat back board8. Front seat cushion cover9. Front seat cushion warmer10. Front seat cushion frame11. Front shield inner cover12. Front seat outer shield cover13. ...

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