Kia Optima Hybrid: Brake System / Special Service Tools
| Special Service Tools |
| Tool Name / Number | Illustration | Description |
| 09581-11000 Piston expander |
| Used when spreading the front and rear brake piston. |
| 09580-3D100 Air bleeding tool |
| Used when bleeding the air in the brake system. |
| 0k585-E8100 Air bleeding tool |
| Used when bleeding the air in the brake system. |
| Personal Protective Equipment |
| Name | Illustration | Description |
| Insulation glove |
| Used when inspecting or working on the high voltage components [Insulation performance : 1000V / 300A or above] |
| Insulation shoes |
| Used when inspecting or working on the high voltage components |
| Insulation clothes |
| |
| Insulation helmet |
| |
| Safety glasses |
| Used in the case below • During Removal & installation or inspection of the high voltage battery terminals or wiring, which spark might happen. • During working on the high voltage battery pack assembly. |
| Face shield |
| |
| Insulation mat |
| Putting the removed high voltage components on the insulation mat to prevent safety accidents. |
| Insulation sheet |
| Covering
the high voltage components with insulation sheet to prevent people who
don’t wear the personal protective equipment from safety accidents. |
Specifications
Specifications ItemSpecificationFront disc brakeTypeVentilated discDisc O.D.O 300 mm (11.81 in)Disc thickness28 mm (1.10 in)Caliper pistonSingleCylinder I.D.O 60 mm (2.36 in)Rear disc brakeTypeSolid discDisc ...
Troubleshooting
Troubleshooting SymptomSuspect AreaReferenceLower pedal or spongy pedal1. Integrated Brake Actuation Unit (Air in)air·bleed2. AHB system (Fluid leaks)replace3. Piston seals in IBAU (Worn or damaged)replaceBrake ...
Other information:
Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Condenser Repair procedures
Inspection 1. Check the condenser fins for clogging and damage. If clogged, clean them with water, and blow them with compressed air. If bent, gently bend them using a screwdriver or pliers. 2. Check the condenser connections for leakage, and repair or replace it, if required. Replacement 1. Recover ...
Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: CVVT & Camshaft Repair procedures
Removal 1. Remove the cylinder head cover. 2. Set No.1 cylinder to TDC/compression. a. Turn the crankshaft pulley and align its groove with the timing mark "T" of the lower timing chain cover. b. Check that the mark(A) of the CVVT sprockets are in straight line on the cylinder head surface as shown in ...