Kia Optima Hybrid: Suspension System / Special Service Tools

Special Service Tools
Tool Name / Number
Illustration
Description
Lower arm ball joint remover
0K545-A9100

Removal of front lower arm from front axle

Personal Protective Equipment
Name
Illustration
Description
Insulation glove

Used when inspecting or working on the high voltage components
[Insulation performance : 1000V / 300A or above]
Insulation shoes

Used when inspecting or working on the high voltage components
Insulation clothes

Insulation helmet

Safety glasses

Used in the case below
• During Removal & installation or inspection of the high voltage battery terminals or wiring, which spark might happen.
• During working on the high voltage battery pack assembly.
Face shield

Insulation mat

Putting the removed high voltage components on the insulation mat to prevent safety accidents.
Insulation sheet

Covering the high voltage components with insulation sheet to prevent people who don’t wear the personal protective equipment from safety accidents.

Specifications

Specifications Front Suspension ItemSpecificationSuspension typeMacPherson StrutShock absorberTypeHPD (High Performance Damper)Coil springFree Height [I.D. color]299.5mm (11.79 in.) [White - Yellow] Rear ...

Troubleshooting

Troubleshooting Vehicle inspection SYMPTOM CHART SymptomSuspect AreaRemedy (See page)Squeak or grunt-noise from the front suspension, occurs more in cold ambient temperatures-more noticeable over rough ...

Other information:

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Specifications


Specification EngineT/MJoint typeMax. permissible angleOuterInnerOuterInnerGasoline 2.4M/TBJ#95TJ#9545°21°A/TBJ#95TJ#9545°21° Tightening torque ItemN.mkgf.mIb.ftFrontWheel nut88.2 ~ 107.89.0 ~ 11.065.0 ~ 79.5Driveshaft castle nut215.7 ~ 254.922.0 ~ 26.0159.1 ~ 188.0Strut assembly lower mounting bolt156.9 ...

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Front Seat Repair procedures


Replaccement Seat Assembly Replacement 1. Remove the seat track mounting cover. 2. After loosening the seat assembly mounting bolts, remove the seat assembly (A). Tightening torque : 49.0 ~ 63.7N.m (5.0 ~ 6.5kgf.m, 36.2~47.0lb-ft) 3. Disconnect the power seat (A) and airbag (B) connectors. [Driver''s] ...

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