Kia Optima Hybrid: Suspension System / Special Service Tools

Special Service Tools
Tool Name / Number
Illustration
Description
Lower arm ball joint remover
0K545-A9100

Removal of front lower arm from front axle

Personal Protective Equipment
Name
Illustration
Description
Insulation glove

Used when inspecting or working on the high voltage components
[Insulation performance : 1000V / 300A or above]
Insulation shoes

Used when inspecting or working on the high voltage components
Insulation clothes

Insulation helmet

Safety glasses

Used in the case below
• During Removal & installation or inspection of the high voltage battery terminals or wiring, which spark might happen.
• During working on the high voltage battery pack assembly.
Face shield

Insulation mat

Putting the removed high voltage components on the insulation mat to prevent safety accidents.
Insulation sheet

Covering the high voltage components with insulation sheet to prevent people who don’t wear the personal protective equipment from safety accidents.

Specifications

Specifications Front Suspension ItemSpecificationSuspension typeMacPherson StrutShock absorberTypeHPD (High Performance Damper)Coil springFree Height [I.D. color]299.5mm (11.79 in.) [White - Yellow] Rear ...

Troubleshooting

Troubleshooting Vehicle inspection SYMPTOM CHART SymptomSuspect AreaRemedy (See page)Squeak or grunt-noise from the front suspension, occurs more in cold ambient temperatures-more noticeable over rough ...

Other information:

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Special Service Tools


Special Service Tools Tool(Number and Name)IllustrationUseDeployment tool0957A-34100AAirbag deployment tool.Deployment adapter0957A-3Q100Use with deployment tool.(DAB, CAB, BPT, APT)Deployment adapter0957A-2E110Use with deployment tool.(PAB)Deployment adapter0957A-3F100Use with deployment tool.(SAB)Dummy0957A-38200Simulator ...

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: NVLD(Natural Vacuum Leakage Detection) Description and Operation


Description NVLD(Natural Vacuum Leakage Detection) is located between the canister and the fuel tank air filter. NVLD is to detect leaks equivalent to a 0.5 mm hole in the fuel tank, canister and hoses. When the engine has been running, the temperature of the fuel in the fuel tank is raised slightly. ...

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