Kia Optima Hybrid: Engine Control/Fuel System / Special Service Tools

Special Service Tools
Tool (Number and Name)
Illustration
Application
Fuel Pressure Gauge
(09353-24100)

Measuring the fuel line pressure
Fuel Pressure Gauge Adapter
(09353-38000)

Connection between the delivery pipe and the fuel feed line
Fuel Pressure Gauge Connector
(09353-24000)

Connection between the Fuel Pressure Gauge (09353-24100) and the Fuel Pressure Gauge Adapter (09353-38000)
Heated Oxygen Sensor Socket Wrench
(09392-2H100)

Removal and installation of the heated oxygen sensor

Personal Protective Equipment
Name
Illustration
Description
Insulation glove

Used when inspecting or working on the high voltage components
[Insulation performance : 1000V / 300A or above]
Insulation shoes

Used when inspecting or working on the high voltage components
Insulation clothes

Insulation helmet

Safety glasses

Used in the case below
• During Removal & installation or inspection of the high voltage battery terminals or wiring, which spark might happen.
• During working on the high voltage battery pack assembly.
Face shield

Insulation mat

Putting the removed high voltage components on the insulation mat to prevent safety accidents.
Insulation sheet

Covering the high voltage components with insulation sheet to prevent people who don’t wear the personal protective equipment from safety accidents.

Specifications

Specifications Fuel Delivery System ItemsSpecificationFuel TankCapacity65 lit. (17.2 U.S.gal., 68.7 U.S.qt., 57.2 Imp.qt.)Fuel FilterTypePaper typeFuel Pressure RegulatorRegulated Fuel Pressure333 ~ 353 ...

Troubleshooting

Basic Troubleshooting Basic Troubleshooting Guide Customer Problem Analysis Sheet Basic Inspection Procedure Measuring Condition of Electronic Parts'' Resistance The measured resistance at high temperature ...

Other information:

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Troubleshooting


Troubleshooting SymptomSuspect areaEngine will not start or struggle to startVapor hose damaged or disconnectedEngine struggles to startMalfunction of the Purge Control Solenoid ValveRough idle or engine stallsVapor hose damaged or disconnectedMalfunction of the PCV valveRough idleMalfunction of the ...

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Smart key unit Components and Components Location


Component (1) Connector Pin Information No.Connector A (26pin)Connector B (16pin)Connector C (22pin)1V_BAT loadC_CAN lowSSB illumination ground2-C_CAN highImmobilzer indicator3Power ground1--4IGN1Stop lamp fuseInterior antenna #2 power5IGN1 relayBrake switchInterior antenna #1 power6ACCImmobilizer antenna ...

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