Kia Optima Hybrid: Engine Control/Fuel System / Special Service Tools

Special Service Tools
Tool (Number and Name)
Illustration
Application
Fuel Pressure Gauge
(09353-24100)

Measuring the fuel line pressure
Fuel Pressure Gauge Adapter
(09353-38000)

Connection between the delivery pipe and the fuel feed line
Fuel Pressure Gauge Connector
(09353-24000)

Connection between the Fuel Pressure Gauge (09353-24100) and the Fuel Pressure Gauge Adapter (09353-38000)
Heated Oxygen Sensor Socket Wrench
(09392-2H100)

Removal and installation of the heated oxygen sensor

Personal Protective Equipment
Name
Illustration
Description
Insulation glove

Used when inspecting or working on the high voltage components
[Insulation performance : 1000V / 300A or above]
Insulation shoes

Used when inspecting or working on the high voltage components
Insulation clothes

Insulation helmet

Safety glasses

Used in the case below
• During Removal & installation or inspection of the high voltage battery terminals or wiring, which spark might happen.
• During working on the high voltage battery pack assembly.
Face shield

Insulation mat

Putting the removed high voltage components on the insulation mat to prevent safety accidents.
Insulation sheet

Covering the high voltage components with insulation sheet to prevent people who don’t wear the personal protective equipment from safety accidents.

Specifications

Specifications Fuel Delivery System ItemsSpecificationFuel TankCapacity65 lit. (17.2 U.S.gal., 68.7 U.S.qt., 57.2 Imp.qt.)Fuel FilterTypePaper typeFuel Pressure RegulatorRegulated Fuel Pressure333 ~ 353 ...

Troubleshooting

Basic Troubleshooting Basic Troubleshooting Guide Customer Problem Analysis Sheet Basic Inspection Procedure Measuring Condition of Electronic Parts'' Resistance The measured resistance at high temperature ...

Other information:

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: High Voltage Shut-off Procedures


High Voltage Shut-off Procedures     Be sure to read and follow the “General Safety Information and Caution” before doing any work related with the high voltage system. Failure to follow the safety instructions may result in serious electrical injuries.     • High voltage components: ...

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Compressor Oil Repair procedures


Oil Specification 1. The HFC-134a system requires synthetic (POE) compressor oil whereas the R-12 system requires mineral compressor oil. The two oils must never be mixed. 2. Compressor (POE) oil varies according to compressor model. Be sure to use oil specified for the model of compressor. • Since ...

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