Kia Optima Hybrid: Engine Electrical System / Special Service Tools

Personal Protective Equipment
Name
Illustration
Description
Insulation glove

Used when inspecting or working on the high voltage components
[Insulation performance : 1000V / 300A or above]
Insulation shoes

Used when inspecting or working on the high voltage components
Insulation clothes

Insulation helmet

Safety glasses

Used in the case below
• During Removal & installation or inspection of the high voltage battery terminals or wiring, which spark might happen.
• During working on the high voltage battery pack assembly.
Face shield

Insulation mat

Putting the removed high voltage components on the insulation mat to prevent safety accidents.
Insulation sheet

Covering the high voltage components with insulation sheet to prevent people who don’t wear the personal protective equipment from safety accidents.

Specifications

Specification Ignition System ItemsSpecificationIgnition coilPrimary resistance0.62 ± 10 % (?)Secondary resistance7.0 ± 15 % (k?)Spark plugsTypeFXU16HR11Gap1.0 ~ 1.1 mm (0.0394 ~ 0.0433 in.) Charging ...

Troubleshooting

Trouble Shooting Ignition System SymptomSuspect areaRemedyVehicle indicates Ready in dash, but engine will not run when requested by the HPCU (HEV module).Ignition coilInspect ignition coil, or replace ...

Other information:

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: General Safety Information and Caution


Safety Precaution     Since hybrid vehicles contain a high voltage battery, if the high voltage system or vehicles are handled incorrectly, this might lead to a serious accidents like electric shock and electric leakage.     • Be sure to shut off the high voltage by removing the ...

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Filler-Neck Assembly Repair procedures


Removal 1. Lift the vehicle. 2. Disconnect the fuel filler hose (A). 3. Disconnect the ventilation hose (B) from the fuel tank air filter. 4. Open the fuel filler door and then remove the filler-neck installation screw (A). 5. Remove the rear-LH wheel, tire, and the inner wheel house. 6. Remove the filler-neck ...

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