Kia Optima Hybrid: Engine Mechanical System / Special Service Tools

Special Service Tools
Tool (Number and name)
Illustration
Use
Crankshaft front oil seal installer
(09214-3K000)
(09231-H1100)

Installation of the front oil seal
A : 09214-3K000 (installer)
B : 09231-H1100 (handle)
Valve stem seal installer
(09222-4A000)

Installation of the valve stem seal
Valve spring compressor
(09222-3K000)
(09222-3K100)

Removal and installation of the intake or exhaust valve
A : 09222-3K000 (compressor)
B : 09222-3K100 (holder)
Crankshaft rear oil seal installer
(09214-3K100)
(09231-H1100)

Installation of the crankshaft rear oil seal
A : 09214-3K100 (installer)
B : 09231-H1100 (handle)
Torsion damper stopper
(09231-3D100)
(09231-3D200)

Removal and installation of crankshaft pully bolt.
A : 09231-3D100 (Ring gear stopper)
B : 09231-3D200 (Torsion damper stopper adapter)
Torque angle adapter
(09221-4A000)

Installation of bolts & nuts needing an angular method of adjustment.
Timing chain tensioner ratchet holder
(09240-2G000)

Timing chain tension release in vehicle inspection and adjustment of valve clearance.
Oil pan remover
(09215-3C000)

Removal of oil pan
Drive belt installer
(09252-03200)

Installation of the water pump drive belt
Drive belt remover
(09252-3D100)

Removal of the water pump drive belt

Personal Protective Equipment
Name
Illustration
Description
Insulation glove

Used when inspecting or working on the high voltage components
[Insulation performance : 1000V / 300A or above]
Insulation shoes

Used when inspecting or working on the high voltage components
Insulation clothes

Insulation helmet

Safety glasses

Used in the case below
• During Removal & installation or inspection of the high voltage battery terminals or wiring, which spark might happen.
• During working on the high voltage battery pack assembly.
Face shield

Insulation mat

Putting the removed high voltage components on the insulation mat to prevent safety accidents.
Insulation sheet

Covering the high voltage components with insulation sheet to prevent people who don’t wear the personal protective equipment from safety accidents.

Compression Test

Compression Pressure Inspection     If the there is lack of power, excessive oil consumption or poor fuel economy, measure the compression pressure.     Engine may start anytime the ...

Troubleshooting

Troubleshooting SymptionSuspect areaRemedyEngine misfire with abnormal internal lower engine noises.Worn crankshaft bearingsLoose or out of specification engine flywheelReplace the crankshaft and bearings ...

Other information:

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Front Fog Lamps Repair procedures


Inspection 1. Disconnect the negative(-) battery terminal. 2. Remove the lighting switch of the multi-function switch. (Refer to the multi-function switch) 3. With the front fog lamp switch, make sure that continuity exists between the terminals below. If continuity is not as specified, replace the multi-function ...

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Water pump Components and Components Location


Components 1. Water pump pulley2. Dust cover3. Water pump sub assembly (Water pump housing)4. Water pump housing gasket5. Water pump cover6. Water pump gasket7. Water inlet pipe gasket (O-ring)8. Water inlet pipe9. Water temperature control assembly10. Water temperature control assembly gasket A11. Water ...

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