Kia Optima Hybrid: Engine Mechanical System / Special Service Tools
| Special Service Tools |
| Tool (Number and name) | Illustration | Use |
| Crankshaft front oil seal installer (09214-3K000) (09231-H1100) |
| Installation of the front oil seal A : 09214-3K000 (installer) B : 09231-H1100 (handle) |
| Valve stem seal installer (09222-4A000) |
| Installation of the valve stem seal |
| Valve spring compressor (09222-3K000) (09222-3K100) |
| Removal and installation of the intake or exhaust valve A : 09222-3K000 (compressor) B : 09222-3K100 (holder) |
| Crankshaft rear oil seal installer (09214-3K100) (09231-H1100) |
| Installation of the crankshaft rear oil seal A : 09214-3K100 (installer) B : 09231-H1100 (handle) |
| Torsion damper stopper (09231-3D100) (09231-3D200) |
| Removal and installation of crankshaft pully bolt. A : 09231-3D100 (Ring gear stopper) B : 09231-3D200 (Torsion damper stopper adapter) |
| Torque angle adapter (09221-4A000) |
| Installation of bolts & nuts needing an angular method of adjustment. |
| Timing chain tensioner ratchet holder (09240-2G000) |
| Timing chain tension release in vehicle inspection and adjustment of valve clearance. |
| Oil pan remover (09215-3C000) |
| Removal of oil pan |
| Drive belt installer (09252-03200) |
| Installation of the water pump drive belt |
| Drive belt remover (09252-3D100) |
| Removal of the water pump drive belt |
| Name | Illustration | Description |
| Insulation glove |
| Used when inspecting or working on the high voltage components [Insulation performance : 1000V / 300A or above] |
| Insulation shoes |
| Used when inspecting or working on the high voltage components |
| Insulation clothes |
| |
| Insulation helmet |
| |
| Safety glasses |
| Used in the case below • During Removal & installation or inspection of the high voltage battery terminals or wiring, which spark might happen. • During working on the high voltage battery pack assembly. |
| Face shield |
| |
| Insulation mat |
| Putting the removed high voltage components on the insulation mat to prevent safety accidents. |
| Insulation sheet |
| Covering
the high voltage components with insulation sheet to prevent people who
don’t wear the personal protective equipment from safety accidents. |
Compression Test
Compression Pressure Inspection If the there is lack of power, excessive oil consumption or poor fuel economy, measure the compression pressure. Engine may start anytime the ...
Troubleshooting
Troubleshooting SymptionSuspect areaRemedyEngine misfire with abnormal internal lower engine noises.Worn crankshaft bearingsLoose or out of specification engine flywheelReplace the crankshaft and bearings ...
Other information:
Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Panoramaroof Repair procedures
Replacements Movable glass Replacement 1. Open the movable glass fully. 2. Remove the folding cover (A). 3. After loosening the mounting screws, then remove the movable glass (A). • Do not damage the screws. 4. Installation is the reverse of removal. Motor Replacement • ...
Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Electric A/C compressor Troubleshooting
Troubleshooting Fault codeFail descriptionRemedy60Compressor CAN signal fault1. Check HV, LV connector connection. 2. Check LV connector pin condition. 3. Check vehicle inverter fuse condition. 4. A/C ON then check compressor operation. 5. If not operate, replace compressor.61Compressor ...