Kia Optima Hybrid: Engine Mechanical System / Special Service Tools
| Special Service Tools |
| Tool (Number and name) | Illustration | Use |
| Crankshaft front oil seal installer (09214-3K000) (09231-H1100) |
| Installation of the front oil seal A : 09214-3K000 (installer) B : 09231-H1100 (handle) |
| Valve stem seal installer (09222-4A000) |
| Installation of the valve stem seal |
| Valve spring compressor (09222-3K000) (09222-3K100) |
| Removal and installation of the intake or exhaust valve A : 09222-3K000 (compressor) B : 09222-3K100 (holder) |
| Crankshaft rear oil seal installer (09214-3K100) (09231-H1100) |
| Installation of the crankshaft rear oil seal A : 09214-3K100 (installer) B : 09231-H1100 (handle) |
| Torsion damper stopper (09231-3D100) (09231-3D200) |
| Removal and installation of crankshaft pully bolt. A : 09231-3D100 (Ring gear stopper) B : 09231-3D200 (Torsion damper stopper adapter) |
| Torque angle adapter (09221-4A000) |
| Installation of bolts & nuts needing an angular method of adjustment. |
| Timing chain tensioner ratchet holder (09240-2G000) |
| Timing chain tension release in vehicle inspection and adjustment of valve clearance. |
| Oil pan remover (09215-3C000) |
| Removal of oil pan |
| Drive belt installer (09252-03200) |
| Installation of the water pump drive belt |
| Drive belt remover (09252-3D100) |
| Removal of the water pump drive belt |
| Name | Illustration | Description |
| Insulation glove |
| Used when inspecting or working on the high voltage components [Insulation performance : 1000V / 300A or above] |
| Insulation shoes |
| Used when inspecting or working on the high voltage components |
| Insulation clothes |
| |
| Insulation helmet |
| |
| Safety glasses |
| Used in the case below • During Removal & installation or inspection of the high voltage battery terminals or wiring, which spark might happen. • During working on the high voltage battery pack assembly. |
| Face shield |
| |
| Insulation mat |
| Putting the removed high voltage components on the insulation mat to prevent safety accidents. |
| Insulation sheet |
| Covering
the high voltage components with insulation sheet to prevent people who
don’t wear the personal protective equipment from safety accidents. |
Compression Test
Compression Pressure Inspection If the there is lack of power, excessive oil consumption or poor fuel economy, measure the compression pressure. Engine may start anytime the ...
Troubleshooting
Troubleshooting SymptionSuspect areaRemedyEngine misfire with abnormal internal lower engine noises.Worn crankshaft bearingsLoose or out of specification engine flywheelReplace the crankshaft and bearings ...
Other information:
Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Audio Unit Repair procedures
Removal • Take care not to scratch the center fascia panel and related parts. • Eject all the disc before removing the audio unit to prevent damaging the CD player''s load mechanism. 1. Disconnect the negative (-) battery terminal. 2. Using a screwdriver or remover, remove the crash ...
Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Heater Unit Components and Components Location
Component Location Components 1. Heater Case (LH)2. Separator3. Evaporator Core4. Shower Duct5. Heater Core Cover6. Heater Core7. Mode Actuator8. Mode Cam9. Temp Actuator10. Vent Door Arm11. Floor Door Arm 1. Heater Case (RH)2. Temp Actuator (PA)3. Temp Door Lever4. Evaporator Temp Sensor5. Hearer Lower ...