Kia Optima Hybrid: Body Dimensions / Side Body Body Repair

Side Body A

Front side member tooling hole (O20)

Fender apron tooling hole (O10)

Front door upper hinge mounting hole
(O13)

Front door lower hinge mounting hole
(O13)
Fender panel mounting hole (O6.6)

Rear door upper hinge mounting hole
(O13)

Rear door lower hinge mounting hole
(O13)
Rear door switch mounting hole (O10)

Side sill moulding mounting hole
(10X10)


C pillar moulding mounting hole (11X6)

Rear bumper mounting hole (8X7)



Side Body B

Side outer panel notch

Side outer panel notch

Side outer panel notch

Front door switch mounting hole (O10)

Side outer panel notch

Side outer panel notch


Rear door switch mounting hole (O10)

Side outer panel notch



Front Body Body Repair

Front Body A Hood hinge mounting hole (O13)Fender apron upper inner panel tooling hole (O6.6)Front suspension mounting hole (O11)Cowl panel tooling hole (O8)Front pillar cornerFront pillar corner Front ...

Interior Body Repair

Interior A Front pillar trim mounting hole (O12)Front pillar trim mounting hole (O8.4)Cowl crossbar mounting hole (O9)Cowl side trim mounting hole(8.4X8.4)Front door checker mounting hole (O13)Seat belt ...

Other information:

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Transaxle Control Module (TCM) Repair procedures


Inspection TCM Problem Inspection Procedure 1. TEST TCM GROUND CIRCUIT: Measure resistance between TCM and chassis ground using the backside of TCM harness connector as TCM side check point. If the problem is found, repair it. Specification: Below 1? 2. Test TCM Connector: Disconnect the TCM connector ...

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Trailing Arm Repair procedures


Replacement 1. Remove the rear wheel & tire. Tightening torque: 88.3 ~ 107.9N.m (9.0 ~ 11.0kgf.m, 65.1 ~ 79.6lb-ft)     Be careful not to damage the hub bolts when removing the rear wheel & tire. 2. Loosen the bolt & nut and then remove the rear upper arm (A) from the rear axle. ...

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