Kia Optima Hybrid: Automatic Transaxle System / Special Service Tools

Special Service Tools
Tools Name / Number
Illustration
Description
Engine support fixture
09200-3N000

Removal and installation of the transaxle
(? Permit operating with 09200-38001)

Oil seal installer
A: 09452-26100 (Installer)
B: 09231-H1100 (Handle)





Inhibitor switch guide pin
09480-A3800




Personal Protective Equipment
Name
Illustration
Description
Insulation glove

Used when inspecting or working on the high voltage components
[Insulation performance : 1000V / 300A or above]
Insulation shoes

Used when inspecting or working on the high voltage components
Insulation clothes

Insulation helmet

Safety glasses

Used in the case below
• During Removal & installation or inspection of the high voltage battery terminals or wiring, which spark might happen.
• During working on the high voltage battery pack assembly.
Face shield

Insulation mat

Putting the removed high voltage components on the insulation mat to prevent safety accidents.
Insulation sheet

Covering the high voltage components with insulation sheet to prevent people who don’t wear the personal protective equipment from safety accidents.

Engine support fixture special tool assembly drawing

Specifications

Specifications ItemSpecificationsTransmission typeA6MF2HEngine modelGasoline  2.4Torsion damperDMF Type long travelTorsion damper sizeO 281.4 mm (11.0787 in.)Engine clutchMulti disc wet clutchOil ...

Troubleshooting

Troubleshooting Fault Diagnosis Features a fail-safe mechanism that prevents dangerous situations from developing in the event of a transaxle failure. The limp home mode engages if the transaxle malfunctions. ...

Other information:

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: General Safety Information and Caution


Safety Precaution     Since hybrid vehicles contain a high voltage battery, if the high voltage system or vehicles are handled incorrectly, this might lead to a serious accidents like electric shock and electric leakage.     • Be sure to shut off the high voltage by removing the ...

Kia Optima Hybrid (TF HEV) 2016-2020 Service Manual: Side Body Body Repair


Side Body A Front side member tooling hole (O20)Fender apron tooling hole (O10)Front door upper hinge mounting hole (O13)Front door lower hinge mounting hole (O13)Fender panel mounting hole (O6.6)Rear door upper hinge mounting hole (O13)Rear door lower hinge mounting hole (O13)Rear door switch mounting ...

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